ABB TU810 3BSE013230R1

Product Description

The ABB TU810, with the article number 3BSE013230R1, is a versatile operator terminal or text display unit designed for the ABB AC 500 and AC 31 PLC series, as well as compatibility with other ABB automation products. This device provides a cost-effective and robust human-machine interface (HMI) for basic operator interaction, data display, and parameter entry directly on the factory floor. The ABB TU810 typically features a backlit LCD screen and a keypad, allowing operators to monitor process variables, acknowledge alarms, and modify setpoints. For comprehensive technical specifications, communication setup guides, and configuration software, the essential resource is the official ABB PLC and Automation Systems documentation portal for the ABB TU810. Implementing the TU810 offers a straightforward solution for localized control and monitoring where a full graphical HMI is not required. Its durable design is built to withstand the harsh conditions of industrial environments, making it a reliable peripheral for the ABB PLC ecosystem.

Product Parameters

• Manufacturer / Brand: ABB.
• Series: TU800 Series Operator Terminal.
• Model: TU810 (Text Display / Operator Panel).
• Article Number: 3BSE013230R1.
• Display: Typically a 4-line by 20-character backlit LCD screen for clear text and numerical readouts.
• Input Method: Integrated tactile keypad with function keys, navigation keys, and alphanumeric entry keys.
• Communication Interfaces: Primarily equipped with a serial communication port (RS-232/RS-485) for direct connection to an ABB PLC (e.g., AC500 CPU) or via an adapter cable. May also support other protocols like Modbus RTU.
• Power Supply: Usually operates on 24V DC, often sourced directly from the connected PLC or an external power supply.
• Memory: Contains non-volatile memory for storing multiple display screens and configurations.
• Programming/Configuration: Configured using dedicated PC software (such as ABB’s Control Builder or a specific TU series configuration tool) to create screens, define variables, and set up communication parameters.
• Environmental Rating: Typically rated for IP65 (front panel) for protection against dust and water jets, suitable for panel mounting in industrial settings.
• Mounting: Designed for panel cut-out mounting with a sealing gasket.

Advantages and Features

• Cost-Effective Local Interface: Provides essential operator functions at a lower cost than a full graphical touchscreen HMI, ideal for simple applications.
• Robust Industrial Design: The IP65 front rating and rugged keypad make the ABB TU810 suitable for installation in demanding environments where washdown, dust, or oil might be present.
• Simple Integration with ABB PLCs: Offers plug-and-play connectivity with compatible ABB controllers, with pre-defined drivers and easy variable mapping in the configuration software.
• Easy to Configure: The text-based screen creation is typically straightforward, allowing for quick development of basic monitoring and control sequences.
• Reliable and Long-Lasting: With no moving parts aside from the keypad and a simple LCD, it offers high reliability and a long operational life.

Application Cases in Industry

• Standalone Machine Control: Mounted on a packaging machine, the ABB TU810 allows the operator to start/stop the machine, view production counts, and adjust speed setpoints.
• Pump Station Control Panel: Used in a water/wastewater pump station to display tank levels, pump status, and allow manual override of pump control.
• HVAC Equipment Interface: Provides a local interface for maintenance personnel on an air handling unit (AHU) to view filter status, temperatures, and run manual fan tests.
• Material Handling Control: Installed on a conveyor control panel to display fault messages, belt speed, and allow for jogging operations.
• Small Process Skid: Serves as the main operator interface on a compact chemical dosing skid, showing flow rates, totals, and allowing recipe selection.

Comparison with Competing Products

Competing products are basic text display panels from other PLC manufacturers, such as the Siemens SIMATIC HMI KTP400 Basic (a more advanced basic panel) or the Rockwell Automation PanelView Component C400. The ABB TU810 differentiates itself through its native, simple integration with ABB’s AC500 and other PLC platforms and its purely text-based, cost-focused design. Compared to a graphical HMI, it lacks visualization but is often more affordable and sufficient for many tasks. Its primary advantage is for users standardized on ABB PLCs who need a durable, no-frills local interface without the complexity and cost of a graphical screen.

Selection Suggestions and Precautions

• Selection Suggestions:
  1. Select the ABB TU810 for applications requiring basic text-based monitoring and data entry where an ABB PLC is used and environmental conditions demand a rugged IP65 front.
  2. Ensure the communication port on your specific ABB PLC model is compatible with the TU810 (typically a serial COM port) and that you have the correct communication cable.
  3. Verify that the 4-line, 20-character display is sufficient for the amount of information you need to present simultaneously.
• Precautions:
  1. Configuration is Separate: The TU810 does not program the PLC; it is a peripheral device. The screens and variable links must be created in its configuration software and downloaded to the terminal.
  2. Limited Display Capability: Understand its limitations. It cannot display trends, graphs, or bitmaps. It is for text and numbers only. Ensure your operator needs fit this model.
  3. Communication Setup: Correctly configure the baud rate, parity, and station address in both the TU810 configuration and the ABB PLC’s communication setup. Mismatched settings are the most common cause of communication failure.
  4. Power Supply: Provide a clean, regulated 24V DC supply. Voltage spikes or noise on the power line can cause display resets or erratic behavior.
  5. Sourcing and Software: Use the article number 3BSE013230R1 for procurement. Source from authorized ABB distributors. Ensure you have access to the correct configuration software version for your ABB TU810 terminal. Plan screen navigation carefully, as complex menu structures can be cumbersome on a small text display.