Description

ABB TP854 3BSE025349R1 Operator Panel / HMI Terminal

Product Description

The ABB TP854 3BSE025349R1 is a rugged, color graphic operator panel from ABB’s extensive range of human-machine interface (HMI) terminals, designed for industrial control and monitoring applications. This terminal serves as a vital operator station, providing a clear and intuitive interface for visualizing process data, acknowledging alarms, and issuing manual control commands to the underlying control system, such as an AC 800M PLC or an 800xA DCS. Engineered for reliable 24/7 operation in harsh industrial environments, the ABB TP854 features a robust metal housing, an IP65/NEMA 4 rated front panel for protection against dust and water, and a high-brightness display suitable for varying lighting conditions. For comprehensive technical specifications, programming guides, and mounting instructions, please visit the official product resource: ABB TP854 3BSE025349R1. The integration of the TP854 3BSE025349R1 into a control system enhances operational efficiency and safety by providing local, at-panel access to critical process information and controls. Its robust construction and reliable performance make the ABB TP854 a trusted choice for deployment on the factory floor, in substations, or in process plants where operators require a durable and responsive interface.

Product Parameters

• Product Model: ABB TP854 3BSE025349R1
• Series: ABB TP (Operator Panel) Series.
• Device Type: Color Graphic Operator Panel / HMI Terminal.
• Display: TFT color LCD, typically 10.4-inch or 12.1-inch diagonal, with VGA resolution (640×480).
• Touch Technology: Analog resistive touchscreen.
• Enclosure Rating: Front panel rated IP65 / NEMA 4 for protection against dust and low-pressure water jets.
• Processor & Memory: Integrated microprocessor with dedicated memory for the operating system and application runtime.
• Communication Interfaces:
  • Primary Port: Typically an RS-485 port for connection to ABB controllers (e.g., via MB300 or Control Network).
  • Configuration/Service Port: Often an RS-232 or USB port for application download and configuration.
• Programming Software: Applications are developed using ABB’s Panel Builder 800 software, which is tailored for the TP series.
• Power Supply: 24V DC nominal (with a wide operating range, e.g., 19.2-30V DC).
• Mounting: Designed for panel mounting (cut-out required) or can be used with an optional mounting arm.
• Operating Temperature: Typically 0 to 50°C (32 to 122°F).

Advantages and Features

• Robust Industrial Design: The metal casing and high ingress protection (IP65) make the TP854 suitable for direct installation in demanding environments like factory floors, outdoor kiosks, or washdown areas.
• Clear and Reliable Display: The color TFT screen provides good visibility, and the resistive touchscreen can be operated with a gloved hand, which is essential in industrial settings.
• Seamless ABB System Integration: As a native ABB component, the TP854 3BSE025349R1 offers optimized and reliable communication with ABB controllers (AC 800M, S800 I/O via CI) and seamless integration within the ABB engineering environment.
• Long-Term Availability and Support: Part of a mature and widely deployed product family, ensuring long-term spare parts availability and stable, field-proven performance.
• Powerful and User-Friendly Configuration: Panel Builder 800 software provides a powerful yet intuitive environment for creating sophisticated graphical displays, alarm lists, trend graphs, and recipe management screens.

Application Cases in Various Fields

• Water Treatment Plant: Mounted locally on a filter control panel, allowing operators to start/stop backwash sequences, view filter differential pressure trends, and acknowledge alarms.
• Chemical Batch Processing: Installed on a reactor skid, providing operators with a clear view of the batch recipe, temperature/pressure profiles, and manual controls for charging ingredients.
• Power Substation: Used as a local interface for a transformer monitoring and control system, displaying voltages, currents, temperatures, and allowing tap changer control.
• Manufacturing Cell: Provides a dedicated operator station for a robotic welding cell, showing production counts, weld parameters, and fault messages.

Comparison with Competing Products

The ABB TP854 3BSE025349R1 competes with industrial HMI panels from manufacturers like Siemens (SIMATIC HMI), Rockwell Automation (PanelView Plus), and Schneider Electric (Magelis). Its primary advantage is its optimized integration and communication reliability within ABB’s control ecosystems (Advant, AC 800M, 800xA). Compared to generic PC-based HMIs, it offers a more ruggedized, purpose-built hardware platform with simplified maintenance. While modern HMIs may have larger, higher-resolution screens and more advanced connectivity (Ethernet), the TP854 remains a robust, reliable, and cost-effective solution for dedicated machine or local process control panels within ABB-centric installations.

Selection Suggestions and Precautions

1. Controller Communication Compatibility: Verify that the ABB TP854 is compatible with your specific ABB controller model and the communication protocol/network you intend to use (e.g., Control Network via CI854). The correct communication cable (e.g., TP857-CN) is also essential.
2. Application Complexity and Memory: Assess the complexity of your HMI application (number of screens, trends, alarms). Ensure the application fits within the terminal’s available runtime memory. Panel Builder 800 will provide warnings if limits are approached.
3. Environmental Suitability: While rugged, confirm the ambient temperature and potential exposure to chemicals or oils are within the terminal’s specifications. For extreme conditions, consider an air-conditioned enclosure.
4. Power Supply Quality: Use a well-regulated, clean 24V DC power supply. Voltage spikes or noise on the power line can cause the terminal to reset or behave erratically.

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