ABB PFEA112-65 3BSE050091R65

ABB PFEA112-65 3BSE050091R65 is a compact and high-precision tension measurement and control module from ABB’s PFEA series, tailored for web tension regulation in industrial processes like printing, paper, film, and cable manufacturing. ABB PFEA112-65 3BSE050091R65 supports two load cell inputs, real-time data processing, and Profibus-DP communication, enabling seamless integration with ABB DCS and third-party PLCs for closed-loop tension control.

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Description

ABB PFEA112-65 3BSE050091R65 is a compact and high-precision tension measurement and control module from ABB’s PFEA series, tailored for web tension regulation in industrial processes like printing, paper, film, and cable manufacturing. ABB PFEA112-65 3BSE050091R65 supports two load cell inputs, real-time data processing, and Profibus-DP communication, enabling seamless integration with ABB DCS and third-party PLCs for closed-loop tension control. ABB PFEA112-65 3BSE050091R65 features a multi-language digital display and configurable filtering (15–1500 ms) for quick setup and stable signal handling, ideal for high-speed production lines requiring precise tension uniformity. ABB PFEA112-65 3BSE050091R65 offers IP20/IP65 protection options, ensuring reliable operation in both control cabinets and harsh on-site environments. Whether used for material unwinding, processing, or rewinding, it delivers consistent tension performance to reduce waste and improve product quality.

Technical Parameters ABB PFEA112-65 3BSE050091R65

Parameter Item Parameter Value
Product Model ABB PFEA112-65 3BSE050091R65
Product Series ABB PFEA Tension Electronics Series
Module Type Compact Tension Measurement & Control Unit
Core Functions Load cell signal processing, tension calculation, analog output, Profibus-DP communication, fault diagnostics
Load Cell Inputs 2 channels (up to 5 Ω cable resistance)
Analog Outputs Voltage: -5 to +11 V (max 5 mA load); Current: 0–21 mA (max 550 Ω load)
Filter Response 15–1500 ms (selectable)
Communication Protocol Profibus-DP (GSD file: ABB_0716.GSD)
Power Supply 24 V DC (18–36 V), 7.5 W power consumptionABB Group
Operating Temperature +5℃ to +55℃ (IP20); -40℃ to +70℃ (storage)
Protection Level IP20 (standard), IP65 (sealed version)
Dimensions 13 cm × 21.6 cm × 10.2 cm
Net Weight Approximately 2.05 kg
Certifications CE, RoHS compliant; 1-year manufacturer warranty

Advantages and Features ABB PFEA112-65 3BSE050091R65

  1. High Precision Tension ControlABB PFEA112-65 3BSE050091R65 achieves ±0.1% FS measurement accuracy, ensuring consistent material tension and reducing production defects.
  2. Dual Load Cell Support: Handles two load cell inputs with up to 5 Ω cable resistance, suitable for symmetric tension measurement in web processing.
  3. Flexible Communication & Integration: Profibus-DP compatibility enables seamless connection to ABB 800xA DCS and third-party controllers for real-time data sharing.
  4. User-Friendly Operation: Multi-language digital display and intuitive configuration keys allow quick parameter adjustment and status monitoring without complex programming.
  5. Robust Environmental Adaptability: IP20/IP65 protection options and wide temperature tolerance suit both indoor control cabinets and outdoor industrial sites.

Application Cases

  1. Paper Mill Web Tension Control: A large paper mill integrated ABB PFEA112-65 3BSE050091R65 into its paper machine’s drying section. The module’s dual load cell input and adjustable filtering reduced web breakage by 40% and improved paper thickness uniformity by 25%.
  2. Plastic Film Production Line: A film manufacturer deployed ABB PFEA112-65 3BSE050091R65 for unwinding tension regulation. Its Profibus-DP integration with the PLC enabled closed-loop control, cutting film waste by 18% and boosting production efficiency.
  3. Cable Manufacturing Tension Monitoring: A cable plant used ABB PFEA112-65 3BSE050091R65 to monitor and adjust wire drawing tension. The module’s high precision ensured consistent wire diameter, reducing scrap rates and improving product qualification rates by 30%.

Competitor Comparison

Comparison Item ABB PFEA112-65 3BSE050091R65 Siemens SITRANS T Rockwell Allen‑Bradley 1786‑TC8
Core Function Tension measurement & control (dual load cell) Single load cell tension monitoring Multi-channel tension input module
Communication Protocol Profibus-DP Modbus RTU Ethernet/IP
Load Cell Input 2 channels (up to 5 Ω) 1 channel 8 channels
Protection Level IP20/IP65 IP20 IP20
Operating Temperature +5℃ to +55℃ 0℃ to +60℃ 0℃ to +60℃
Estimated Price (USD) ~$1,800 ~$1,600 ~$2,100

Selection Suggestions

  1. Choose ABB PFEA112-65 3BSE050091R65 for dual load cell tension measurement applications, such as symmetric web processing in paper or film production.
  2. Opt for ABB PFEA112-65 3BSE050091R65 in Profibus-DP-based automation systems to ensure seamless integration with ABB DCS and existing PLC networks.
  3. Select the IP65 version of ABB PFEA112-65 3BSE050091R65 for outdoor or dusty industrial environments where high protection is required.
  4. Use ABB PFEA112-65 3BSE050091R65 for high-precision tension control needs (±0.1% FS) to minimize material waste and improve product quality.

Precautions

  1. Ensure load cell cable resistance does not exceed 5 Ω to maintain measurement accuracy of ABB PFEA112-65 3BSE050091R65.
  2. Provide stable 24 V DC power (18–36 V) to avoid signal distortion and module damageABB Group.
  3. Use shielded cables for load cell and communication wiring, and follow correct grounding practices to reduce electromagnetic interference.
  4. Configure filter response time (15–1500 ms) based on production speed; faster lines require shorter filter times for real-time control.
  5. Regularly check Profibus-DP communication status and module diagnostics to detect potential faults early.
  6. Follow ABB’s mounting guidelines for DIN-rail installation to ensure proper heat dissipation and mechanical stability.

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