Description
ABB PFEA112-65 3BSE050091R65 is a compact and high-precision tension measurement and control module from ABB’s PFEA series, tailored for web tension regulation in industrial processes like printing, paper, film, and cable manufacturing. ABB PFEA112-65 3BSE050091R65 supports two load cell inputs, real-time data processing, and Profibus-DP communication, enabling seamless integration with ABB DCS and third-party PLCs for closed-loop tension control. ABB PFEA112-65 3BSE050091R65 features a multi-language digital display and configurable filtering (15–1500 ms) for quick setup and stable signal handling, ideal for high-speed production lines requiring precise tension uniformity. ABB PFEA112-65 3BSE050091R65 offers IP20/IP65 protection options, ensuring reliable operation in both control cabinets and harsh on-site environments. Whether used for material unwinding, processing, or rewinding, it delivers consistent tension performance to reduce waste and improve product quality.
Technical Parameters ABB PFEA112-65 3BSE050091R65
| Parameter Item | Parameter Value |
|---|---|
| Product Model | ABB PFEA112-65 3BSE050091R65 |
| Product Series | ABB PFEA Tension Electronics Series |
| Module Type | Compact Tension Measurement & Control Unit |
| Core Functions | Load cell signal processing, tension calculation, analog output, Profibus-DP communication, fault diagnostics |
| Load Cell Inputs | 2 channels (up to 5 Ω cable resistance) |
| Analog Outputs | Voltage: -5 to +11 V (max 5 mA load); Current: 0–21 mA (max 550 Ω load) |
| Filter Response | 15–1500 ms (selectable) |
| Communication Protocol | Profibus-DP (GSD file: ABB_0716.GSD) |
| Power Supply | 24 V DC (18–36 V), 7.5 W power consumptionABB Group |
| Operating Temperature | +5℃ to +55℃ (IP20); -40℃ to +70℃ (storage) |
| Protection Level | IP20 (standard), IP65 (sealed version) |
| Dimensions | 13 cm × 21.6 cm × 10.2 cm |
| Net Weight | Approximately 2.05 kg |
| Certifications | CE, RoHS compliant; 1-year manufacturer warranty |
Advantages and Features ABB PFEA112-65 3BSE050091R65
- High Precision Tension Control: ABB PFEA112-65 3BSE050091R65 achieves ±0.1% FS measurement accuracy, ensuring consistent material tension and reducing production defects.
- Dual Load Cell Support: Handles two load cell inputs with up to 5 Ω cable resistance, suitable for symmetric tension measurement in web processing.
- Flexible Communication & Integration: Profibus-DP compatibility enables seamless connection to ABB 800xA DCS and third-party controllers for real-time data sharing.
- User-Friendly Operation: Multi-language digital display and intuitive configuration keys allow quick parameter adjustment and status monitoring without complex programming.
- Robust Environmental Adaptability: IP20/IP65 protection options and wide temperature tolerance suit both indoor control cabinets and outdoor industrial sites.
Application Cases
- Paper Mill Web Tension Control: A large paper mill integrated ABB PFEA112-65 3BSE050091R65 into its paper machine’s drying section. The module’s dual load cell input and adjustable filtering reduced web breakage by 40% and improved paper thickness uniformity by 25%.
- Plastic Film Production Line: A film manufacturer deployed ABB PFEA112-65 3BSE050091R65 for unwinding tension regulation. Its Profibus-DP integration with the PLC enabled closed-loop control, cutting film waste by 18% and boosting production efficiency.
- Cable Manufacturing Tension Monitoring: A cable plant used ABB PFEA112-65 3BSE050091R65 to monitor and adjust wire drawing tension. The module’s high precision ensured consistent wire diameter, reducing scrap rates and improving product qualification rates by 30%.
Competitor Comparison
| Comparison Item | ABB PFEA112-65 3BSE050091R65 | Siemens SITRANS T | Rockwell Allen‑Bradley 1786‑TC8 |
|---|---|---|---|
| Core Function | Tension measurement & control (dual load cell) | Single load cell tension monitoring | Multi-channel tension input module |
| Communication Protocol | Profibus-DP | Modbus RTU | Ethernet/IP |
| Load Cell Input | 2 channels (up to 5 Ω) | 1 channel | 8 channels |
| Protection Level | IP20/IP65 | IP20 | IP20 |
| Operating Temperature | +5℃ to +55℃ | 0℃ to +60℃ | 0℃ to +60℃ |
| Estimated Price (USD) | ~$1,800 | ~$1,600 | ~$2,100 |
Selection Suggestions
- Choose ABB PFEA112-65 3BSE050091R65 for dual load cell tension measurement applications, such as symmetric web processing in paper or film production.
- Opt for ABB PFEA112-65 3BSE050091R65 in Profibus-DP-based automation systems to ensure seamless integration with ABB DCS and existing PLC networks.
- Select the IP65 version of ABB PFEA112-65 3BSE050091R65 for outdoor or dusty industrial environments where high protection is required.
- Use ABB PFEA112-65 3BSE050091R65 for high-precision tension control needs (±0.1% FS) to minimize material waste and improve product quality.
Precautions
- Ensure load cell cable resistance does not exceed 5 Ω to maintain measurement accuracy of ABB PFEA112-65 3BSE050091R65.
- Provide stable 24 V DC power (18–36 V) to avoid signal distortion and module damageABB Group.
- Use shielded cables for load cell and communication wiring, and follow correct grounding practices to reduce electromagnetic interference.
- Configure filter response time (15–1500 ms) based on production speed; faster lines require shorter filter times for real-time control.
- Regularly check Profibus-DP communication status and module diagnostics to detect potential faults early.
- Follow ABB’s mounting guidelines for DIN-rail installation to ensure proper heat dissipation and mechanical stability.

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PLC : Allen Bradley , Siemens MOORE, GE FANUC , Schneider
DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
TSI : Triconex , HIMA , Bently Nevada , ICS Triplex
Complete service we offer
Payment: T/T
Delivery: 1-2 days
Shipment: DHL UPS FedEx, etc
After-sales service: Yes, 24/7 hours
Email: sales@plcfcs.com
Phone:+86 15343416922
Wechat:+86 15343416922
PLC : Allen Bradley , Siemens MOORE, GE FANUC , Schneider
DCS : ABB ,Honeywell, Invensys Triconex , Foxboro , Ovation,YOKOGAWA, Woodword, HIMA
TSI : Triconex , HIMA , Bently Nevada , ICS Triplex
Complete service we offer
Payment: T/T
Delivery: 1-2 days
Shipment: DHL UPS FedEx, etc
After-sales service: Yes, 24/7 hours




Email: jiedong@sxrszdh.com
Phone / Wechat:+86 15340683922
Wechat:+86 15343416922