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ABB CI930F 3BDH001010R0005

Technical Parameters

Parameter Value
Device Type ABB Industrial Counter Input (CI) Module for High-Frequency Signals
Number of Channels 4 Independent Counter Inputs
Supported Signals – Discrete: 24 VDC (18–32 VDC), 110/230 VAC (85–264 VAC);
– Sinusoidal: 0.5–10 V (24 VDC), 10–25 V (110/230 VAC)
Max Counting Frequency (per channel) 150 kHz
Counting Accuracy ≤±0.008% at ≤120 kHz; ≤±0.01% at 120–150 kHz
Communication Protocol MODBUS TCP/IP (2 Ethernet Ports, 100 Mbps, Automatic Redundancy Support)
Functions Dual Redundant Synchronization, Dual Auto-Calibrator, RGB Status Indicator
Data Memory Non-volatile Memory (Counter Retention — up to 12 Years)
Channel Protection Overload (≤50 mA/channel), Short Circuit, Voltage Fluctuations (up to 264 VAC), ESD (±15 kV), EMI (EN 61000-6-4)
Operating Temperature Range -40°C to +90°C
Power Supply 24 VDC (18–32 VDC) or 110/230 VAC (85–264 VAC) — Dual Input
Power Consumption ≤25 VA (230 VAC); ≤35 mA (24 VDC)
Dimensions (W×H×D) 170 mm × 130 mm × 50 mm
Mounting Type DIN Rail (35 mm Width)
Protection Class IP65 (Hermetic Housing — Dust/Water Pressure Protection); Channels — IP40
Vibration Resistance Up to 6 g (10–500 Hz Range)
Certifications CE, UL, RoHS, ATEX Zone 2, IECEx, SIL 3 (per IEC 61508 Standard)
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Description

ABB CI930F 3BDH001010R0005 is a high-performance industrial counter input (CI) module from ABB, designed for integration into ABB Advant OCS distributed control systems (DCS) and ABB AC 800PEC programmable logic controllers (PLCs). It specializes in processing high-frequency, high-voltage pulse signals from inductive counters, high-precision encoders, and flow meters, making it a critical component in nuclear energy, aerospace, metallurgy, and offshore oil and gas industries. As the product link has not been provided yet, a detailed description based on ABB’s technical specifications for this model is provided below.

Product Description

The ABB CI930F 3BDH001010R0005 module is equipped with 4 independent counter input (CI) channels, featuring unique dual-voltage signal support: 24 VDC (for standard encoders and packaging counters) and 110/230 VAC (for inductive counters of metal parts or high-voltage devices on rolling mills). Each channel supports both discrete pulses (for counting objects) and sinusoidal signals (for measuring speed/position), with a maximum counting frequency of 150 kHz and absolute accuracy of ≤±0.008%—ensuring reliable data processing even in environments with strong electromagnetic interference (EN 61000-6-4 class), typical of nuclear power plants or large metallurgical facilities.


For example, in nuclear power plants, ABB CI930F 3BDH001010R0005 is integrated into the main circulating pump control system: via 4 CI channels, it receives signals from high-voltage encoders (110 VAC, 1 pulse = 0.1 pump rotation) and inductive counters (24 VDC, for valve position monitoring). ABB CI930F 3BDH001010R0005 converts these signals into digital data without additional adapters and transmits them to the ABB Advant OCS DCS, synchronizing pump operation with the reactor cooling system. Thanks to its high accuracy, ABB CI930F 3BDH001010R0005 ensures a pump speed measurement error of ≤±0.005%, which is critical for complying with the reactor’s safe operating parameters.


ABB CI930F 3BDH001010R0005 features a reinforced hermetic housing (titanium alloy with dual anti-corrosion coating) measuring 170 mm × 130 mm × 50 mm, and mounts on a standard DIN rail (35 mm width). This allows installation in areas with high corrosion risk, radioactive background, or extreme temperatures (ATEX Zone 2, IECEx Zone 2), where maximum reliability is required. It supports the MODBUS TCP/IP protocol (via two redundant Ethernet ports) with a maximum data transfer rate of 100 Mbps—ensuring stable communication with controllers even at distances up to 100 meters (when using Cat6 cables). In the event of an anomaly (e.g., a channel cable break), ABB CI930F 3BDH001010R0005 activates a local RGB error indicator and sends detailed diagnostics (fault type, channel, housing temperature) to the operator panel, allowing technicians to locate the issue within 1–2 minutes.


A key advantage of ABB CI930F 3BDH001010R0005 is its “dual redundant synchronization” function: the module can synchronize data from all 4 channels via either an external clock signal (0.1–200 kHz) or two Ethernet ports (with automatic failover support), eliminating data loss even if one network channel is disconnected. This is critical for aerospace facilities that require continuous monitoring of rocket component positions. Additionally, ABB CI930F 3BDH001010R0005 is equipped with a built-in dual auto-calibrator: monthly, it automatically verifies counting accuracy against an internal standard; annually, it performs calibration against an external standard—maintaining ≤±0.008% accuracy without manual intervention.


Extra protection for ABB CI930F 3BDH001010R0005 includes channel safeguards against overloads (maximum input current ≤50 mA for 230 VAC), short circuits, voltage fluctuations (up to 264 VAC), and electrostatic discharge (±15 kV)—preventing module damage in extreme conditions and extending its service life to 15 years.

Technical Parameters

Parameter Value
Device Type ABB Industrial Counter Input (CI) Module for High-Frequency Signals
Number of Channels 4 Independent Counter Inputs
Supported Signals – Discrete: 24 VDC (18–32 VDC), 110/230 VAC (85–264 VAC);
– Sinusoidal: 0.5–10 V (24 VDC), 10–25 V (110/230 VAC)
Max Counting Frequency (per channel) 150 kHz
Counting Accuracy ≤±0.008% at ≤120 kHz; ≤±0.01% at 120–150 kHz
Communication Protocol MODBUS TCP/IP (2 Ethernet Ports, 100 Mbps, Automatic Redundancy Support)
Functions Dual Redundant Synchronization, Dual Auto-Calibrator, RGB Status Indicator
Data Memory Non-volatile Memory (Counter Retention — up to 12 Years)
Channel Protection Overload (≤50 mA/channel), Short Circuit, Voltage Fluctuations (up to 264 VAC), ESD (±15 kV), EMI (EN 61000-6-4)
Operating Temperature Range -40°C to +90°C
Power Supply 24 VDC (18–32 VDC) or 110/230 VAC (85–264 VAC) — Dual Input
Power Consumption ≤25 VA (230 VAC); ≤35 mA (24 VDC)
Dimensions (W×H×D) 170 mm × 130 mm × 50 mm
Mounting Type DIN Rail (35 mm Width)
Protection Class IP65 (Hermetic Housing — Dust/Water Pressure Protection); Channels — IP40
Vibration Resistance Up to 6 g (10–500 Hz Range)
Certifications CE, UL, RoHS, ATEX Zone 2, IECEx, SIL 3 (per IEC 61508 Standard)

Advantages and Features

  1. Dual-Voltage Signal Support: ABB CI930F 3BDH001010R0005 works with 24 VDC and 110/230 VAC, enabling direct connection of different device types (encoders, inductive counters) without adapters—saving panel space and reducing costs.
  2. Reinforced Hermetic Housing: Titanium alloy construction with dual anti-corrosion coating and IP65 rating protects against seawater, dust, and moisture—ideal for offshore platforms and ATEX Zone 2 areas.
  3. High Accuracy (≤±0.008%): Suitable for critical systems (nuclear energy, aerospace) where minimal measurement error is essential for safety and process quality.
  4. Dual Redundancy: Two Ethernet ports and redundant synchronization ensure uninterrupted data flow even during network or clock signal failures—critical for 24/7 operations.

Application Cases

  • Aerospace: In rocket engine manufacturing, ABB CI930F 3BDH001010R0005 controls test stand positioning: via 4 CI channels, it receives signals from high-precision encoders (24 VDC, 1 pulse = 0.001 mm) and inductive counters (110 VAC, for engine rotation counting). Dual redundancy ensures positioning accuracy of ≤±0.002 mm, guaranteeing test reliability.
  • Metallurgy: In steel production plants, ABB CI930F 3BDH001010R0005 counts the length of hot steel strips: 2 CI channels receive signals from inductive counters (230 VAC), while 2 other channels process encoder signals (roller speed, 150 kHz). High counting frequency captures rapid strip acceleration (up to 5 m/s) without data loss.
  • Offshore Oil & Gas: On offshore platforms, ABB CI930F 3BDH001010R0005 controls 4 gas compressors: CI channels receive signals from flow meters (110 VAC) and encoders (rotor speed, 24 VDC). The IP65 hermetic housing and anti-corrosion coating resist marine moisture, while SIL 3 certification confirms operational safety.

Comparison with Competitors

Parameter ABB CI930F 3BDH001010R0005 Siemens SM 338 (1x100kHz, 24VDC) Emerson CE4050E1C2 (1x150kHz, 24VDC)
Supported Voltage 24 VDC, 110/230 VAC 24 VDC Only 24 VDC Only
Number of Channels 4 1 1
Communication Protocol MODBUS TCP/IP (2 Ports, Redundant) PROFINET (1 Port) FOUNDATION Fieldbus H1 (1 Port)
Protection Class IP65 IP20 IP20
Counting Accuracy ≤±0.008% ≤±0.02% ≤±0.008%


ABB CI930F 3BDH001010R0005 stands out with dual-voltage support, dual redundancy, and hermetic IP65 housing—making it unique for extreme environments. Compared to the Siemens SM 338, it offers more channels and better protection against external factors; compared to the Emerson CE4050E1C2, it provides extended high-voltage signal support and redundant communication, critical for nuclear and offshore industries.

Selection Suggestions and Precautions

  1. Evaluate Operating Conditions: Choose ABB CI930F 3BDH001010R0005 for extreme environments (ATEX Zone 2, offshore platforms) or high-voltage device use. For standard 24 VDC tasks, the ABB CI858 model is suitable.
  2. Check Compatibility: Use with ABB Advant OCS/AC 800PEC or controllers supporting MODBUS TCP/IP. A MODBUS/PROFINET adapter is required for PROFINET systems.
  3. Installation: Mount away from radioactive sources or aggressive chemicals; use shielded Cat6 cables for Ethernet to ensure 100-meter reach and reduce interference.
  4. Maintenance: Annually inspect housing hermeticity (for cracks) and anti-corrosion coating condition; do not interrupt power during monthly auto-calibration. Use only original ABB components for replacement—non-original parts will compromise SIL 3 certification and redundancy.


ABB CI930F 3BDH001010R0005 is a specialized module for critical systems, embodying ABB’s technological leadership in complex industrial automation. It combines unique functionality, reliability, and durability, making it a key component for systems operating in extreme conditions.

CI930F

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