ABB 5SDF0860H0003

Description

1. Product Overview

2. Product Parameters

• Component Type: High-power IGBT module (half-bridge configuration)
• Rated Voltage: 1700 V DC (collector-emitter voltage, Vce)
• Rated Current: 800 A (continuous collector current, Ic)
• Switching Frequency: Up to 10 kHz (optimized for industrial power conversion)
• Thermal Resistance (Junction to Case): 0.025 °C/W (ensures efficient heat dissipation)
• Package Type: Press-fit module (compatible with standard industrial heat sinks)
• Operating Temperature Range: -40 °C to +150 °C (junction temperature, Tj)
• Isolation Voltage: 4000 V AC (rms, 1 minute) for safety in high-voltage systems

3. Advantages and Features

• High Power Density: The ABB 5SDF0860H0003 delivers 800 A at 1700 V in a compact form factor, enabling smaller, more efficient power conversion systems.
• Robust Thermal Performance: Its low thermal resistance and compatibility with industrial heat sinks prevent overheating, extending the lifespan of ABB 5SDF0860H0003 in high-load operations.
• Fast, Reliable Switching: With a maximum switching frequency of 10 kHz, ABB 5SDF0860H0003 minimizes power losses and ensures stable output for sensitive equipment like motors or inverters.
• Industrial-Grade Durability: The module’s press-fit package and high isolation voltage make ABB 5SDF0860H0003 resistant to vibration, humidity, and electrical stress—ideal for harsh factory or utility environments.

4. Application Cases by Industry

• Renewable Energy: Used in solar inverters and wind turbine converters to convert DC power from panels/turbines to AC for grid integration.
• Industrial Drives: Integrated into large VFDs for controlling high-horsepower motors (e.g., in steel mills, mining conveyors) to adjust speed and reduce energy consumption.
• Power Grids: Applied in static var compensators (SVCs) and high-voltage direct current (HVDC) systems to stabilize grid voltage and improve power quality.
• Heavy Machinery: Used in traction converters for electric locomotives and marine vessels to manage power distribution to propulsion systems.

5. Comparison with Competing Products

• Power-to-Size Ratio: ABB 5SDF0860H0003 offers 800 A in a smaller package than Siemens’ 1200A module, saving space in power cabinets.
• Thermal Efficiency: Its 0.025 °C/W thermal resistance is lower than Mitsubishi CM800DY-24NF’s 0.03 °C/W, reducing cooling system requirements for ABB 5SDF0860H0003.
• Switching Losses: At 10 kHz, ABB 5SDF0860H0003 has 15% lower switching losses than competitors, improving overall system energy efficiency.

6. Selection Suggestions and Precautions

• Selection Tips: Choose ABB 5SDF0860H0003 if your system requires 600–800 A current and 1500–1700 V voltage (for higher currents, consider ABB’s 5SDF1260H0003; for lower voltages, use 5SDF0860H0002).
• Compatibility Check: Ensure the module is paired with a compatible heat sink (e.g., ABB’s standard 1700 V IGBT heat sink) to maintain thermal performance of ABB 5SDF0860H0003.
• Installation Notes: Use torque tools to secure ABB 5SDF0860H0003 to the heat sink (follow ABB’s recommended torque values) to avoid poor thermal contact; wear anti-static gear to prevent ESD damage.
• Maintenance: Inspect the module’s electrical connections quarterly for corrosion; monitor junction temperature via system sensors to prevent exceeding ABB 5SDF0860H0003’s 150 °C limit.

5SDF0860H0003