ABB 216VC62A/P1000 HESG324442R112

Description

Product Description

The ABB 216VC62A/P1000 HESG324442R112 is a high-performance single-axis servo drive module from ABB’s ACSM1 motion control series, designed for demanding industrial automation applications. This module functions as the power and control stage for a single servo motor, operating within a modular, multi-axis drive system that utilizes a common DC-bus. The ABB 216VC62A/P1000 HESG324442R112 receives its control commands via a high-speed, deterministic fiber optic link (DRV-I) from a central motion controller. It is engineered to deliver precise torque, speed, and position control for synchronous or asynchronous motors, enabling complex motion profiles with high dynamic response. The integrated design and advanced control algorithms of the ABB 216VC62A/P1000 HESG324442R112 make it a key component in machinery requiring high accuracy and repeatability. Integrating this specific module, as per the ABB 216VC62A/P1000 HESG324442R112 (https://www.example-link-abb-product.com) specifications, is essential for achieving optimal performance in coordinated multi-axis systems. The part number suffix defines critical parameters such as current rating and specific firmware features.

Product Parameters / Technical Specifications

• Manufacturer: ABB
• Product Series: ACSM1 (Modular Drives for Motion Control)
• Module Type: Single-axis Servo Drive Module (for DC-bus systems)
• Model / Type Code: 216VC62A
• Variant / Order Code: P1000
• Article Number: HESG324442R112
• Rated Output Current: The “P1000” variant typically indicates a specific current rating, e.g., 10 Amps RMS continuous.
• Input Supply: Connects to a common DC-bus (typically 510-720 V DC).
• Output: Three-phase AC output to a servo motor.
• Control Technology: Direct Torque Control (DTC) or Field-Oriented Control (FOC) for superior dynamic performance.
• Feedback: Supports high-resolution feedback systems (e.g., encoders, resolvers).
• Communication Interface: DRV-I (Drive Interface) fiber optic link for communication with the ACSM1 main control module (e.g., TU521).
• Safety Functions: Typically includes integrated Safe Torque Off (STO) as a standard safety feature.
• Protection Rating: IP00 for cabinet installation.

Advantages and Key Features

• High Dynamic Performance: The ABB 216VC62A/P1000 HESG324442R112 is designed for applications requiring fast acceleration, precise torque control, and excellent speed regulation.
• Energy-Efficient System Design: As part of a common DC-bus system, braking energy from one axis can be reused by others, improving overall system efficiency.
• Compact and Scalable: The modular ACSM1 architecture allows for high axis density in control cabinets, making it ideal for multi-axis machines like robots, packaging lines, and printing presses.
• Advanced Synchronization: When used with ABB’s master controllers, it enables precise electronic gearing, camming, and multi-axis coordination.
• Robust and Reliable: Built for continuous operation in industrial environments, featuring comprehensive diagnostics and protection functions.

Application Cases in Various Fields

• Robotics: Driving individual joints in a 6-axis industrial robot for precise and smooth motion trajectories.
• Packaging Machinery: Controlling the precise positioning of sealing jaws, cutters, and product transfers on high-speed horizontal form-fill-seal machines.
• Machine Tools: Powering feed axes and spindles in CNC milling and turning centers where contouring accuracy and dynamic response are critical.
• Printing Presses: Synchronizing multiple printing cylinders and web handling sections to maintain perfect register at high speeds.
• Assembly Automation: Driving linear actuators and pick-and-place units in automated electronic component assembly.

Comparison with Competing Products

The ABB 216VC62A/P1000 HESG324442R112 competes with modular servo drives from other automation leaders such as Siemens (SINAMICS S120 Motor Modules), Rockwell Automation (Kinetix 6000M), and Bosch Rexroth (IndraDrive Mi). Its primary advantages lie in its seamless integration within the ABB ACSM1/ACS880 ecosystem, its renowned DTC control technology for high dynamics, and its optimized performance in tightly coordinated multi-axis applications. Compared to standalone servo drives, this module offers superior system-level benefits in space, energy efficiency, and wiring for multi-drive cabinets but requires the additional infrastructure of a common DC-bus power supply.

Selection Suggestions and Precautions

• Selection Advice: Select the ABB 216VC62A/P1000 HESG324442R112 when designing a multi-axis motion control system with a common DC-bus, especially where high dynamic performance and coordination are priorities. The key selection criterion is matching the module’s current rating (defined by P1000) to the continuous and peak current requirements of the servo motor. It must be used with a compatible ACSM1 main control module and DC-bus power supply unit.
• Precautions:
  1. System Design Mandatory: The 216VC62A/P1000 is not a standalone unit. Its successful implementation requires careful system design including a correctly sized DC-bus power supply, line-side components, and a master motion controller.
  2. Motor Compatibility: Verify full compatibility between the drive module’s power stage and the connected servo motor’s voltage, current, and feedback type.
  3. Cooling Requirements: Ensure adequate forced cooling within the cabinet, as multiple drives generate significant heat. Follow ABB’s derating guidelines for high ambient temperatures.
  4. Commissioning Expertise: Configuration and tuning require ABB’s DriveStudio software and expertise in motion control. Proper commissioning is essential for achieving the desired performance and stability.
  5. Exact Part Number: The full article number HESG324442R112 is critical for sourcing the correct hardware and firmware version. Using an incorrect variant can lead to compatibility issues.

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